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First Article Inspection (FAI)

Verify the first part before you commit to the production run.

Industrial CT enables thorough FAI of cast aluminum engine blocks by precisely identifying internal voids with Voyager's Porosity Analysis, ensuring structural integrity and compliance with quality standards.

The stakes of FAI vary by industry, but the cost of a failed first article is the same everywhere: delayed launch, scrapped tooling investment, and a production line that starts on the wrong foundation. Aerospace manufacturers use CT to verify turbine blades, airframe structures, and engine components against stringent design criteria before flight qualification. Automotive teams inspect first-off-tool castings, powertrain components, and structural parts to catch internal porosity, misalignment, and wall thickness variation before PPAP submission. Medical device manufacturers validate surgical instruments, implants, and diagnostic equipment against regulatory requirements before production approval. Athletic equipment and consumer goods teams use the same approach to verify sole constructions, closures, and packaging geometries where internal consistency determines performance.

Lumafield's platform produces a traceable, shareable inspection record from every FAI scan. Results live in Voyager, where they can be compared against CAD, annotated, and carried directly into approval workflows without manual transcription.

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